PRODUCT MANUFACTURING
Hot Pour Manufacturing
Our hot pour manufacturing line is designed to deliver premium products across a wide spectrum of natural beauty and personal care categories.
What Is Hot Pour Manufacturing?
Hot pour manufacturing involves heating ingredients into a liquid form, pouring them into molds or containers while warm, and allowing them to cool into a solid or semi-solid finished product. This method is essential for products rich in butters, waxes, and oils — offering a unique texture and shelf-stable format.
What We Can Make With Hot Pour Technology
We manufacture a wide variety of both tallow-based and non-tallow products. Our lab supports flexible formulations tailored to natural, clean, or luxury brand positioning:
Deodorants
Natural, sensitive, or performance-focused
BALMS
Lip, facial, body, cuticle, or tattoo care
SALVES
Herbal, therapeutic, or protective
SOLID SOAPs
With nourishing plant oils or rich animal fats
SPECIALITY FORMATS
Massage bars, lotion sticks, etc
We work with a range of bases — from vegan wax blends to traditional beeswax and grass-fed tallow, depending on your formulation goals.
Our Specialty: Tallow Product Manufacturing
Tallow has made a comeback in modern clean beauty, praised for its skin compatibility, nutrient density, and traditional appeal. Bellus Labs is a recognized leader in manufacturing tallow-forward skincare, offering full customization options for:
- Tallow deodorants
- Tallow balms and salves
- Tallow-based soaps
- Tallow moisturizers and body sticks
Choose from grass-fed tallow, herb-infused bases, essential oil blends, and compatible natural preservatives — all produced with consistency and care.
Automated Hot Pour Line = Quality + Scale
We’ve invested in advanced hot pour automation to ensure smooth, high-efficiency runs with artisan-grade quality. Our system includes:
- Precision temperature control
- Heated tanks and jacketed lines
- Automated filling for sticks, jars, and molds
- Rapid cooling tunnels for even setting
- Consistent batch-to-batch fill weights and aesthetics
This allows us to scale production from small-batch artisan runs to full-scale retail and national distribution.
Why Bellus Labs for Hot Pour Manufacturing?
- FDA-REGISTERED
- GMP-COMPLIANT
- USA-BASED LAB
- COMPLIANCE AND TESTING
- SPECIALISTS IN TALLOW
- SPECIALISTS IN BEESWAX
- VEGAN WAX SYSTEMS
- CUSTOM DEVELOPMENT AVAILABLE
- LOW MINIMUMS
- IN-HOUSE R&D
- MILESTONE-BASED PRODUCTION
- PROVEN FORMULAS
"Where do I even begin? Bellus Labs are truly amazing."
The owners Michael and Kristina are great people, extremely professional, and you can tell they are very passionate about what they do. Looking forward to working with them for many many years to come!
We boast nearly 200+ reviews on Google, being one of the most trusted labs worldwide.
Ready to get started?
You can book a FREE onboarding call with our team of experts to discuss your vision and all the methods we offer to help.
AWARD WINNING FACIAL SERUMANTI AGING CREAMSDAILY CLEANSERSNATURAL SCRUBSBODY BUTTERSMEN'S SKINCAREACNE PRODUCTS
"Where do I even begin? Bellus Labs are truly amazing."
The owners Michael and Kristina are great people, extremely professional, and you can tell they are very passionate about what they do. Looking forward to working with them for many many years to come!
Mariella Vargas – Google Review
NO OBLIGATIONS - JUST TALK
book your free INTRO call
You can book a FREE onboarding call with our team of experts to discuss your vision and all the methods we offer to help.
AS SEEN IN
